Engineer

Profile for MET Engineer (Manufacturing Engineering)

• Basic Qualification: BE (Mech/Production) or DME with relevant Exposures.
• Experience: 6-8 years of experience in Automotive Industry or Mfg. Industry
• Academic: Good academic background, fluent in using common software - Microsoft Office, Excel, Word & PowerPoint, Knowledge of Auto-cad will be added advantage.
• Good in communication for verbal & written, must be a team player, good listener, quick decision making, result oriented.
• Additional qualification will be preferred - Diploma in Tooling Designs, Training on Industrial Automation & Robotics, Training on Robot handling,

Expected Previous Work Experience

• Worked in New Project & Process Development projects in automotive industries. Work exposure in Exhaust aftertreatment systems products & processes for CT & LV Parts. (Exhaust System & Catalytic converter assembly). Handled customers like M&M, TML, VW, KOEL, FML, VECV, Daimler, Nissan.
• Must have Knowledge of different processes. Hands on experience & understanding of Pipe Bending Processes, Shell manufacturing processes, Calibrated canning & Its processes, Muffler Manufacturing & its processes.
• Detailed knowledge of technologies in MIG, TIG, resistance welding. Must know basics of all processes. Robotic MIG welding & its applications,
• Handson experience in development of fixtures & tooling. Robotic & Manual welding fixtures, tooling, Pipe Bending process tooling, Muffler Manufacturing process tooling, Shell Manufacturing process tooling, Canning Manufacturing process tooling, Assembly welding & torquing fixtures, etc.
• Experience in welding stations development is added advantage. e.g. Robotic Cells for MIG welding, Welding SPM’s, Leak Test machines, Shell Manufacturing machines, Torquing Stations, Leak Test stations, etc.
• Experience in all stages of New Product & Process development. Hands on experience in development to launch, PPAP, Run at rate, etc.
• Knowledge of quality system & hands on experience in documentation for DFM. Feasibility studies, APQP, PPAP, Quality Tools, Root Cause Analysis, Process Improvement, Process Corrections, Process documentation such as SOP, Process Flows, etc.
• Knowledge of Process Layouts, Lean Manufacturing Concepts, Process Wastes, etc.

Responsibilities & Ownerships with reporting to Team Leader

• Handling 1-3 project simultaneously for Hot Ends & Cold Ends for LV & CT.
• Working on new project RFQs from customer.
• New Launches - Project Planning, Costing, Budgeting, Supplier RFQ, Negotiations, Ordering, Development with machine & tooling suppliers, prove out & installation, production trials till correction & cycle time achievement, customer PPAP & handover to production.
• Works independently on development of new product processes with support from cross functional teams. Design process, process concept, tooling concept for new product launch. Present & get approvals from cross functional teams, 
• Develop supplier RFQ with intended equipment, tooling, jigs, fixtures, etc. considering intended output for serial production & process requirements.
• Responsible for equipment, tooling, jigs, fixtures trials & approvals at supplier end with support from CFT, EHS & Safety coordinators.
• Installation & set up of Equipment and tooling, jigs/fixtures on shopfloor & line set up & stabilization to achieve the designed output / results.
• Ensure Zero Accident & Zero Defect, adherence to meet project timelines, achieve 100% designed output & meet financial target.
• Handover projects with necessary documentation & handover trials.
• Lead customer audits & customer interaction during project phase & customer PPAP.
• Follow Tenneco Systems for new product & process development.